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Wire Electrical Discharge Machining
Wire EDM
The modern ROBOCUT α-C400iC machine, installed at our facility in Orzesze in Silesia, enables extremely precise wire electrical discharge machining of components with complex shapes and high dimensional requirements. We produce both individual parts and series production with the utmost accuracy.
ROBOCUT α-C400iC
Max. workpiece dimensions: 730 × 630 × 250 mm with a weight of up to 500 kg.
Taper cut: max. ± 30°/80 mm (optional ± 45°/40 mm) - which allows for angled cuts and the formation of angle runs.
Advantages of the service at FREZAMET BIS
Advantages of the service
High accuracy
The machine ensures repeatability and precision, which translates into smaller tolerances and reduced material wastage.
Possibility of geometrically complex elements
Cutting internal shapes, thin wires, at an angle of ± 30°, optionally ± 45°.
Wide range of materials and applications
From industrial forms, dies, and aerospace components to prototypes and specialist production.
Shorter lead times and efficiency
Thanks to advanced automatic wire threading functions and process automation.
High surface quality and minimal deformation
The wire process does not generate large mechanical forces, which preserves the material's properties.
What does it consist of?
Elektrodrążenie drutowe (EDM) polega na precyzyjnym kształtowaniu przewodzących prąd materiałów za pomocą erozji iskrowej. W procesie tym cienki drut metalowy jest prowadzony wzdłuż ustalonego wzoru, a między drutem a przedmiotem obrabianym przepuszczany jest impuls elektryczny. Ten impuls tworzy iskry, które stopniowo usuwają materiał z przedmiotu obrabianego.
Wire EDM is a modern method for precision machining of electrically conductive materials such as tool steel, aluminium, copper, brass, titanium or carbide. The process involves cutting the material using a thin, taut working wire (usually 0.10-0.30 mm in diameter) through which a high-voltage electric current is passed.
At the point where the wire comes close to the surface of the workpiece, the following occur electrical micro-dischargewhich locally melt and vapourise the material, without any contact between the tool and the workpiece. This makes the process pressure- and strain-freewhich is crucial for the production of thin, delicate or high-precision components.
Wire EDM makes it possible to carry out complex internal shapes, cones, holes, angled contours and workpieces with very tight tolerances. It is a solution particularly valued in the tooling, moulding and precision machine part manufacturing industries, where accuracy, repeatability and surface quality are important.
Ready to carry out the project?
Contact us – we will discuss the details, select the technology, and price the project.